PVC insert stillages for your business

Stillages are a staple in countless industries, offering a dependable storage and transport solution. Utilising high-quality polyvinyl chloride (PVC) inserts into custom-designed dividers, compartments or to hold parts in place, can help to further maximise the benefits of stillage usage.

I've collaborated with Bluestar on several transport and storage solutions, the design prototypes are exceptional.

Trusted by companies all across the UK

What is PVC?

Polyvinyl chloride (PVC) is the world’s third most produced plastic polymer.

PVC comes in a variety of forms making it a versatile product. We use PVC fabric bag systems lined with microfibre to cover the PVC and create a softer surface for customer’s parts.

PVC inserts we offer

Alongside with microfibre lining we also offer wear pads which are made from polypropylene sheet. These wear pads can be installed onto each pocket of the PVC bag, covered in microfibre and have foam stuck directly to the wear pad to hold more complex parts.

Our PVC insert stillages also come with a curtain to seal off the compartments. We can design the curtain to be transparent, have a window, or be coloured.

Your logo can also be printed on the curtain, making it easy to identify and help your brand image.

Why use PVC Inserts?

Custom-designed PVC insert stillages can help optimise your stillage use. They have compartments or dividers to safely hold parts in place.

PVC is a cost-effective material compared to other options. Durable and lightweight, it can protect your products without adding too much weight or cost.

PVC can resist many chemicals and oils used in industries, maintaining its integrity in tough environments.

Benefits of using PVC inserts for storage

Custom-designed PVC insert stillages can significantly reduce the risk of damage during handling. By securely holding items in place, they minimise movement and potential collisions that could lead to breakage. This is especially important for fragile components or sensitive equipment that require extra care.


Another advantage is the ease of cleaning and maintenance as PVC is non-porous. This means it can be easily cleaned, making it great for industries that need high hygiene standards, like food and pharmaceuticals. This feature not only helps maintain product quality but also extends the lifespan of the stillages themselves.

Moreover, the versatility of PVC allows for a wide range of designs tailored to specific needs. You can get custom inserts made for your needs, such as larger spaces for bulk items or smaller sections for delicate parts. This adaptability ensures that your storage solutions are not only functional but also efficient.

Investing in custom-designed PVC insert stillages can lead to improved organisation, enhanced product protection, and optimised space usage. These stillages are a smart choice for businesses, as they are durable, easy to maintain and highly customisable. This helps you to improve your operations and protect your products.

Read our case studies

Here, we showcase how businesses from diverse industries have leveraged our services to achieve remarkable production results.

Focusing on maximising transportation space, we created a 3D model of a large articulated lorry loaded with our fully custom stillages.

This showed JCB how our products help to increase the amount of room in a lorry and how to help reduce the number of trips needed to carry the same amount of parts.

We work on providing cutting edge transport and storage solutions for automotive giants McLaren. 

Taking advantage of our polyurethane moulding and insert department, McLaren specify a variety of different measurements via thorough designs. 

We take these and provide a fully bespoke output featuring the highest-quality materials and levels of production. 

Lotus supplied us with CAD data for parts to be stored in one of our bespoke stillages. We designed a fully customised solution around the CAD drawings. 

Taking this brief, we’ve completed thorough drawings and designed how the stillage will look. 

With prototypes provided and approval secured, the bespoke stillages have revolutionised both transport and storage for Lotus. 

Lotus

Lotus supplied us with CAD data for parts to be stored in one of our bespoke stillages. We designed a fully customised solution around the CAD drawings. 

Taking this brief, we’ve completed thorough drawings and designed how the stillage will look. 

With prototypes provided and approval secured, the bespoke stillages have revolutionised both transport and storage for Lotus. 

Our Services

Stillages: PVC and

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